The weaving process of Chinese handmade rug
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| The
carpet is produced in a complicated traditional
wortk . This is extremely hardworking and time
consuming processes which includes: Design drawing, Thread
dying, Warp Hanging, Weaving, Shearing, Washing,
edge fringing, etc.
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Design Drawing
The
design of the carpet can be generally classified
into 2 types: Chinese Design and Persian Design.
The Chinese design is based on the ideas of the
famous paintings, legends, the Bible etc. and
usually has different meanings implied. For
example, in the design of “Guava, Buddha Hand
& Peach”, the Guava stands for many children
and the peach for longevity whereas Buddha hand
implies the blessings and good fortune. After
the design is completed, it will then be
enlarged to be the blue print and marked with
colors in different columns for the weavers to
follow. | |
Thread Dying
The
silk thread need to be dyed before it's woven
into the carpet. The pigment was usually taken
from the natural plant and the mineral
materials. With the traditional dying processes,
the silk was adhered closely with the pigments
under the normal temperature and thus gives a
good protection for the layer of the silk.
Nowadays, the chemical pigments are often used
to increase the color diversity.
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Warp Hanging
Warps
are fixed on the loom rack, almost like a
standing frame which consists of 4 bars. The
warps will be looped tightly between the top bar
and the bottom one. The density of the warps is
the key to the quality of the carpet and with
more warps, the design looks more clear and
vivid and accordingly, this requires more work.
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Weaving  Based
on different blue prints, the weaving of a
carpet is understood as interaction of strings
of a basis and a wefts and knots installed in
this cloth base. The warp yarns are fixed on the
loom and starting from the bottom, the weaving
gets under way. The weaver takes a piece of
carefully selected fiber, such as wool or silk
to form a knot on two warps corresponding with
the designs and colors in the picture. The
surplus fiber is cut off with a knife. After a
row of knotting is completed, the weaver passes
one or several weft yarns in between the front
and back warps. Then he will use a special comb
to beat forcefully on the row of knots and weft,
just in order to keep them tight and make the
carpet even. The carpet is developed from the
knots, lines and base and thus forms an elegant
carpet. | |
Shearing
The
shearing process starts right after the
completion of the weaving. The worker shears
away any additional fibers on the surface to
achieve the positions, depth and angles as
reflected on the blueprints, and then get the
edge knotted to complete the whole manufacturing
processes.
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